Yesterday we got started building my son’s Master Sword from Legend of Zelda. We started with paper templates to cut some wooden templates from. The idea was to then screw the templates to the final boards and reproduce them with a router trim bit.
Holding them by hand on my router table caused a ton of chipping, tear-outs, and throwing the wood around. I’m gonna have to try a jig similar to this or just scrollsaw all the pieces.